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Design Engineers

Design engineers apply scientific and mathematical principles to create, improve, and evaluate systems, products, and processes across diverse industries including manufacturing, energy, transportation, and safety. These professionals conduct research, perform testing and analysis, and develop solutions that optimize performance, efficiency, and safety while meeting specific design requirements. They work in settings ranging from corporate research facilities and manufacturing plants to consulting firms and government agencies.

Median Annual Pay
$104,475
Range: $55,150 - $225,920
Training Time
4-5 years
AI Resilience
🟑AI-Augmented
Education
Bachelor's degree

🎬Career Video

πŸ€–AI Resilience Assessment

AI Resilience Score

Score 4/6: growing job demand means AI will assist but humans remain essential

🟑AI-Augmented

How we calculated this:

AI Exposure
Medium+1

49% of tasks can be accelerated by AI

Job Growth
Growing+2

+6% projected (2024-2034)

Human Advantage
Moderate+1

EPOCH score: 16/25

Total Score4/6
Methodology: v2.0 - GPTs are GPTs / BLS / EPOCH Additive ScoringUpdated: 2026-01-09

πŸ“‹Key Responsibilities

  • β€’Investigate industrial accidents, injuries, or occupational diseases to determine causes and preventive measures.
  • β€’Conduct research to evaluate safety levels for products.
  • β€’Evaluate product designs for safety.
  • β€’Conduct or coordinate worker training in areas such as safety laws and regulations, hazardous condition monitoring, and use of safety equipment.
  • β€’Maintain and apply knowledge of current policies, regulations, and industrial processes.
  • β€’Recommend procedures for detection, prevention, and elimination of physical, chemical, or other product hazards.
  • β€’Report or review findings from accident investigations, facilities inspections, or environmental testing.
  • β€’Evaluate potential health hazards or damage that could occur from product misuse.

πŸ’‘Inside This Career

Design engineers spend their days solving complex technical problems by creating, analyzing, and improving systems that impact how we live and work. A typical day might begin with reviewing technical specifications and data from previous testing, followed by collaborative meetings with cross-functional teams to discuss project requirements and constraints. Much of their time involves hands-on design workβ€”whether sketching initial concepts, running computer simulations, or developing detailed technical drawings using specialized software. They frequently move between their desks and laboratories, testing facilities, or manufacturing floors to observe how their designs perform in real-world conditions.

The variety in a design engineer's work is striking. One week might focus on optimizing an existing process to improve efficiency and reduce costs, while the next involves designing entirely new systems to meet emerging safety standards or environmental regulations. They regularly analyze data from field tests, conduct risk assessments, and troubleshoot unexpected issues that arise during implementation. Collaboration is constantβ€”working closely with other engineers, technicians, project managers, and clients to ensure designs meet both technical requirements and practical constraints.

Design engineers also dedicate significant time to documentation and compliance activities, preparing detailed reports, updating technical specifications, and ensuring their work meets industry standards and regulatory requirements. They might spend part of their day investigating failures or incidents to understand root causes and prevent future occurrences. Whether working in corporate offices, manufacturing plants, research facilities, or even outdoor sites, design engineers balance creative problem-solving with rigorous technical analysis to develop solutions that protect people, improve processes, and advance technology.

πŸ“ˆCareer Progression

What does this mean?

This shows how earnings typically grow with experience. Entry level represents starting salaries, while Expert shows top earners (90th percentile). Most workers reach mid-career earnings within 5-10 years. Figures are national averages and vary by location and employer.

1
Entry (10th %ile)
0-2 years experience
$55,150
$49,635 - $60,665
2
Early Career (25th %ile)
2-6 years experience
$74,880
$67,392 - $82,368
3
Mid-Career (Median)
5-15 years experience
$104,475
$94,028 - $114,923
4
Experienced (75th %ile)
10-20 years experience
$165,198
$148,678 - $181,718
5
Expert (90th %ile)
15-30 years experience
$225,920
$203,328 - $248,512

πŸ“šEducation & Training

Requirements

  • β€’Entry Education: Bachelor's degree
  • β€’Experience: Several years
  • β€’On-the-job Training: Several years
  • !License or certification required

Time & Cost

Education Duration
4-5 years (typically 4)
Estimated Education Cost
$55,728 - $208,080
Public (in-state):$55,728
Public (out-of-state):$115,344
Private nonprofit:$208,080
Source: college board (2024)
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πŸ’»Technology Skills

CAD software (AutoCAD)Risk assessment softwareErgonomic analysis toolsMicrosoft OfficeSafety management systemsFire simulation softwareSprinkler design softwareCode analysis toolsProcess simulation softwareStatistical softwareMicrosoft Office (Excel)Lean/Six Sigma toolsERP systemsProgramming (Python)Ergonomic analysis software

⭐Key Abilities

β€’Inductive Reasoning
β€’Oral Comprehension
β€’Deductive Reasoning
β€’Written Comprehension
β€’Oral Expression
β€’Problem Sensitivity
β€’Written Expression
β€’Speech Clarity
β€’Fluency of Ideas
β€’Category Flexibility

🏷️Also Known As

Design EngineersChemical Detection ExpertEHS Intern (Environmental Health and Safety Intern)EngineerEnvironmental Health and Safety Coordinator (EHS Coordinator)Environmental Health and Safety Engineer (EHS Engineer)Environmental Health and Safety ManagerEnvironmental Health and Safety Specialist (EHS Specialist)Extra Vehicular Activity Safety Engineer (EVA Engineer)Fire Prevention Engineer+20 more

πŸ“‘Specializations

This career includes 23 specialized roles with different focuses and compensation levels.

πŸ”—Related Careers

Other careers in engineering

πŸ”—Data Sources

Last updated: 2026-01-09

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