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Biofuels Processing Technicians

Calculate, measure, load, mix, and process refined feedstock with additives in fermentation or reaction process vessels and monitor production process. Perform, and keep records of, plant maintenance, repairs, and safety inspections.

Median Annual Pay
$56,940
Range: $36,120 - $85,950
Training Time
Less than 6 months
AI Resilience
🔴High Disruption Risk
Education
High school diploma or equivalent

📋Key Responsibilities

  • Monitor batch, continuous flow, or hybrid biofuels production processes.
  • Operate valves, pumps, engines, or generators to control and adjust biofuels production.
  • Monitor and record biofuels processing data.
  • Collect biofuels samples and perform routine laboratory tests or analyses to assess biofuels quality.
  • Operate equipment, such as a centrifuge, to extract biofuels products and secondary by-products or reusable fractions.
  • Process refined feedstock with additives in fermentation or reaction process vessels.
  • Operate chemical processing equipment for the production of biofuels.
  • Monitor and record flow meter performance.

💡Inside This Career

The biofuels technician operates renewable fuel production—managing fermentation, monitoring reactions, and running the facilities that sustainable fuel depends on. A typical day centers on process operation. Perhaps 65% of time goes to production: monitoring fermentation, operating equipment, adjusting process conditions, controlling product flow. Another 25% involves testing and maintenance—collecting samples, performing quality tests, maintaining equipment. The remaining time addresses documentation and safety checks.

People who thrive as biofuels technicians combine process control knowledge with chemistry understanding and the attention to detail that consistent fuel production requires. Successful technicians develop proficiency with biofuels processing while building the quality assurance skills that fuel specifications demand. They must maintain precise conditions for biological and chemical reactions. Those who struggle often cannot manage the variability of biological feedstocks or find the industrial environment challenging. Others fail because they cannot master both the process control and laboratory aspects.

Biofuels processing represents renewable energy production, with technicians creating sustainable fuels from biological materials. The field contributes to energy independence and carbon reduction. Biofuels technicians appear in discussions of green careers, renewable energy, and the workers who produce sustainable fuels.

Practitioners cite the environmental mission and the technical variety as primary rewards. The renewable energy contribution is meaningful. The work combines process and laboratory elements. The field offers growth potential. The skills are valued in renewable sectors. The technical challenges are engaging. The contribution to sustainability is clear. Common frustrations include the market volatility and the conditions. Many find that biofuels economics depend on policy support. The industrial environments are demanding. Feedstock variability affects operations. The plants may be in agricultural areas. Shift coverage is required for continuous operation.

This career requires process technology training with chemistry background. Strong process control, laboratory skills, and attention to detail are essential. The role suits those who want renewable energy careers in production. It is poorly suited to those wanting stable markets, uncomfortable with industrial environments, or preferring urban locations. Compensation is moderate to good for renewable fuel production.

📈Career Progression

1
Entry (10th %ile)
0-2 years experience
$36,120
$32,508 - $39,732
2
Early Career (25th %ile)
2-6 years experience
$45,390
$40,851 - $49,929
3
Mid-Career (Median)
5-15 years experience
$56,940
$51,246 - $62,634
4
Experienced (75th %ile)
10-20 years experience
$71,500
$64,350 - $78,650
5
Expert (90th %ile)
15-30 years experience
$85,950
$77,355 - $94,545

📚Education & Training

Requirements

  • Entry Education: High school diploma or equivalent
  • Experience: Some experience helpful
  • On-the-job Training: Few months to one year

Time & Cost

Education Duration
0-0 years (typically 0)
Estimated Education Cost
$0 - $0
Can earn while learning
Source: college board (2024)

🤖AI Resilience Assessment

AI Resilience Assessment

Limited human advantage combined with high historical automation probability

🔴High Disruption Risk
Task Exposure
Medium

How much of this job involves tasks AI can currently perform

Automation Risk
Medium

Likelihood that AI replaces workers vs. assists them

Job Growth
Stable
0% over 10 years

(BLS 2024-2034)

Human Advantage
Weak

How much this role relies on distinctly human capabilities

Sources: AIOE Dataset (Felten et al. 2021), BLS Projections 2024-2034, EPOCH FrameworkUpdated: 2026-01-02

💻Technology Skills

SCADA/DCS systemsMicrosoft ExcelPython/RData visualization (Tableau)CMMS softwareHMI systems

Key Abilities

Oral Comprehension
Written Comprehension
Oral Expression
Control Precision
Speech Recognition
Problem Sensitivity
Deductive Reasoning
Inductive Reasoning
Information Ordering
Perceptual Speed

🏷️Also Known As

Biodiesel Process Control TechnicianBiodiesel Processing TechnicianBiodiesel Production AssociateBiodiesel Production TechnicianBiofuels Data ScientistBiofuels Processing TechnicianBiofuels Production AssociateBiofuels Production TechnicianBiomass Plant TechnicianBoard Operator+5 more

🔗Related Careers

Other careers in production

🔗Data Sources

Last updated: 2025-12-27O*NET Code: 51-8099.01

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