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Patternmakers, Metal and Plastic

Lay out, machine, fit, and assemble castings and parts to metal or plastic foundry patterns, core boxes, or match plates.

Median Annual Pay
$49,670
Range: $36,280 - $77,230
Training Time
6 months to 2 years
AI Resilience
🟡AI-Augmented
Education
Some college, no degree

📋Key Responsibilities

  • Verify conformance of patterns or template dimensions to specifications, using measuring instruments such as calipers, scales, and micrometers.
  • Set up and operate machine tools, such as milling machines, lathes, drill presses, and grinders, to machine castings or patterns.
  • Repair and rework templates and patterns.
  • Assemble pattern sections, using hand tools, bolts, screws, rivets, glue, or welding equipment.
  • Read and interpret blueprints or drawings of parts to be cast or patterns to be made, compute dimensions, and plan operational sequences.
  • Construct platforms, fixtures, and jigs for holding and placing patterns.
  • Clean and finish patterns or templates, using emery cloths, files, scrapers, and power grinders.
  • Mark identification numbers or symbols onto patterns or templates.

💡Inside This Career

The patternmaker creates casting patterns—fabricating the forms that foundries use to produce metal castings. A typical day centers on pattern fabrication. Perhaps 70% of time goes to construction: machining patterns, assembling sections, fitting components. Another 20% involves planning—reading blueprints, computing dimensions, planning operations. The remaining time addresses repair, finishing, and documentation.

People who thrive as patternmakers combine machining skill with foundry knowledge and the precision that accurate castings require. Successful makers develop expertise with pattern construction while building the understanding of casting processes that functional patterns demand. They must account for shrinkage, draft, and other casting factors. Those who struggle often cannot visualize how patterns translate to castings or find the precision requirements demanding. Others fail because they cannot master the specialized knowledge that foundry patterns require.

Pattern making represents specialized foundry support, with workers creating the patterns that enable metal casting production. The field serves foundries and casting operations. Patternmakers appear in discussions of foundry trades, skilled manufacturing, and the workers who create casting tooling.

Practitioners cite the craft and the specialized skills as primary rewards. The pattern making craft is valued. The specialized knowledge is respected. The contribution to casting is essential. The problem-solving is engaging. The skills are traditional. The work produces tangible results. Common frustrations include the declining demand and the niche nature. Many find that foundry work has contracted. The field is small and specialized. Finding positions is challenging. The work environment is industrial. The physical demands exist.

This career requires machining training and foundry pattern experience. Strong blueprint reading, machining skill, and foundry knowledge are essential. The role suits those who want specialized foundry work. It is poorly suited to those wanting growing fields, unable to handle niche work, or preferring non-manufacturing roles. Compensation is moderate to good for skilled pattern making.

📈Career Progression

1
Entry (10th %ile)
0-2 years experience
$36,280
$32,652 - $39,908
2
Early Career (25th %ile)
2-6 years experience
$44,090
$39,681 - $48,499
3
Mid-Career (Median)
5-15 years experience
$49,670
$44,703 - $54,637
4
Experienced (75th %ile)
10-20 years experience
$64,830
$58,347 - $71,313
5
Expert (90th %ile)
15-30 years experience
$77,230
$69,507 - $84,953

📚Education & Training

Requirements

  • Entry Education: Some college, no degree
  • Experience: One to two years
  • On-the-job Training: One to two years
  • !License or certification required

Time & Cost

Education Duration
1-2 years (typically 1)
Estimated Education Cost
$0 - $5,000
Source: college board (2024)

🤖AI Resilience Assessment

AI Resilience Assessment

Default: Moderate AI impact with balanced human-AI collaboration expected

🟡AI-Augmented
Task Exposure
Medium

How much of this job involves tasks AI can currently perform

Automation Risk
Medium

Likelihood that AI replaces workers vs. assists them

Job Growth
Declining Quickly
-24% over 10 years

(BLS 2024-2034)

Human Advantage
Weak

How much this role relies on distinctly human capabilities

Sources: AIOE Dataset (Felten et al. 2021), BLS Projections 2024-2034, EPOCH FrameworkUpdated: 2026-01-02

💻Technology Skills

CAD software (AutoCAD)CAM software (Mastercam, PowerMILL)3D scanning software (Geomagic)Microsoft ExcelCNC programming

Key Abilities

Near Vision
Arm-Hand Steadiness
Problem Sensitivity
Visualization
Manual Dexterity
Control Precision
Deductive Reasoning
Information Ordering
Selective Attention
Finger Dexterity

🏷️Also Known As

Acoustical Tile PatternmakerAll-Around PatternmakerBoilermaker LoftsmanChart WriterComputer PatternmakerDie Cast Die MakerDie InspectorDie TechnicianExtrusion Die CoordinatorExtrusion Die Corrector+5 more

🔗Related Careers

Other careers in production

🔗Data Sources

Last updated: 2025-12-27O*NET Code: 51-4062.00

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