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Plant and System Operators, All Other

All plant and system operators not listed separately.

Median Annual Pay
$56,940
Range: $36,120 - $85,950
Training Time
4-5 years
AI Resilience
🟡AI-Augmented
Education
Bachelor's degree

🎬Career Video

💡Inside This Career

The plant operator controls industrial processing systems—monitoring equipment, managing operations, and maintaining the facilities that various manufacturing processes depend on. A typical day centers on process operation. Perhaps 65% of time goes to monitoring and control: watching indicators, adjusting settings, coordinating operations, maintaining process conditions. Another 25% involves inspection—checking equipment, performing tests, identifying problems. The remaining time addresses documentation and communication.

People who thrive as plant operators combine process control knowledge with mechanical aptitude and the vigilance that continuous operations require. Successful operators develop proficiency with their specific systems while building the troubleshooting abilities that efficient problem resolution demands. They must maintain smooth operation across shifting conditions. Those who struggle often cannot maintain attention during routine periods or find the shift work challenging. Others fail because they cannot master the specific processes their facilities employ.

Plant operation represents diverse process control, with operators managing the systems that various industries depend on for continuous production. The field encompasses operations that do not fit standard categories but require skilled oversight. Plant operators appear in discussions of process industries, manufacturing careers, and the workers who keep industrial systems running.

Practitioners cite the stability and the technical engagement as primary rewards. The employment is stable in established facilities. The process control is technically engaging. The skills transfer across industries. The compensation is reasonable. The work is essential to production. The variety of plant types exists. Common frustrations include the shift work and the isolation. Many find that 24/7 coverage requires nights and weekends. Control rooms can be isolating. The facilities may be remote. Alarm fatigue is a real phenomenon. The responsibility for expensive equipment is significant.

This career requires process operator training and industrial experience. Strong attention to detail, process knowledge, and reliability are essential. The role suits those who want process industry careers with technical elements. It is poorly suited to those uncomfortable with shift work, wanting social environments, or preferring physical activity. Compensation is moderate to good for process plant operation.

📈Career Progression

1
Entry (10th %ile)
0-2 years experience
$36,120
$32,508 - $39,732
2
Early Career (25th %ile)
2-6 years experience
$45,390
$40,851 - $49,929
3
Mid-Career (Median)
5-15 years experience
$56,940
$51,246 - $62,634
4
Experienced (75th %ile)
10-20 years experience
$71,500
$64,350 - $78,650
5
Expert (90th %ile)
15-30 years experience
$85,950
$77,355 - $94,545

📚Education & Training

Requirements

  • Entry Education: Bachelor's degree
  • Experience: One to two years
  • On-the-job Training: One to two years
  • !License or certification required

Time & Cost

Education Duration
4-5 years (typically 4)
Estimated Education Cost
$46,440 - $173,400
Public (in-state):$46,440
Public (out-of-state):$96,120
Private nonprofit:$173,400
Source: college board (2024)

🤖AI Resilience Assessment

AI Resilience Assessment

Low Exposure: AI has limited applicability to this work; stable employment prospects

🟡AI-Augmented
Task Exposure
Low

How much of this job involves tasks AI can currently perform

Automation Risk
Low

Likelihood that AI replaces workers vs. assists them

Job Growth
Stable
+2% over 10 years

(BLS 2024-2034)

Human Advantage
Weak

How much this role relies on distinctly human capabilities

Sources: AIOE Dataset (Felten et al. 2021), BLS Projections 2024-2034, EPOCH FrameworkUpdated: 2026-01-02

🏷️Also Known As

Asphalt Plant OperatorBatch and Furnace OperatorBatch Plant OperatorBatcher OperatorBulk Plant OperatorCement Boat and Barge LoaderCharge Machine OperatorChief Lock Tender OperatorCoal Pipeline OperatorConcrete Batch Plant Operator+5 more

🔗Related Careers

Other careers in production

🔗Data Sources

Last updated: 2025-12-27O*NET Code: 51-8099.00

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