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Pourers and Casters, Metal

Operate hand-controlled mechanisms to pour and regulate the flow of molten metal into molds to produce castings or ingots.

Median Annual Pay
$48,690
Range: $36,220 - $68,280
Training Time
Less than 6 months
AI Resilience
🟡AI-Augmented
Education
High school diploma or equivalent

📋Key Responsibilities

  • Pour and regulate the flow of molten metal into molds and forms to produce ingots or other castings, using ladles or hand-controlled mechanisms.
  • Read temperature gauges and observe color changes, adjusting furnace flames, torches, or electrical heating units as necessary to melt metal to specifications.
  • Remove solidified steel or slag from pouring nozzles, using long bars or oxygen burners.
  • Examine molds to ensure they are clean, smooth, and properly coated.
  • Collect samples, or signal workers to sample metal for analysis.
  • Load specified amounts of metal and flux into furnaces or clay crucibles.
  • Position equipment such as ladles, grinding wheels, pouring nozzles, or crucibles, or signal other workers to position equipment.
  • Skim slag or remove excess metal from ingots or equipment, using hand tools, strainers, rakes, or burners, collecting scrap for recycling.

💡Inside This Career

The metal caster pours molten metal—controlling the flow into molds and producing the castings that manufacturing depends on. A typical day centers on pouring operations. Perhaps 70% of time goes to production: pouring molten metal, controlling flow rates, monitoring molds, managing temperatures. Another 20% involves preparation—examining molds, positioning equipment, preparing ladles. The remaining time addresses skimming, cleanup, and documentation.

People who thrive as metal casters combine physical capability with precision and the composure that handling molten metal requires. Successful casters develop proficiency with pouring techniques while building the judgment that proper fill demands. They must control the flow of extremely dangerous molten material accurately. Those who struggle often cannot handle the proximity to molten metal or find the physical demands excessive. Others fail because they cannot achieve the consistent pours that quality castings require.

Metal casting represents foundational metalworking, with workers creating the shaped metal products that countless applications require. The field serves foundries and metal casting operations. Pourers and casters appear in discussions of foundry work, heavy industry, and the workers who create metal castings.

Practitioners cite the dramatic work and the craftsmanship as primary rewards. Working with molten metal is dramatic. The casting skills are specialized. The contribution to manufacturing is tangible. Some positions offer good compensation. The visible results are immediate. The foundry tradition is meaningful. Common frustrations include the extreme conditions and the hazards. Many find that the heat and proximity to molten metal are intense. Burns are a real risk. The physical demands are significant. The heavy protective equipment is hot. The work environment is harsh.

This career requires foundry training and experience. Strong heat tolerance, physical capability, and precision are essential. The role suits those who can handle extreme foundry conditions. It is poorly suited to those uncomfortable with extreme heat, wanting safe environments, or preferring light physical work. Compensation is moderate for foundry casting work.

📈Career Progression

1
Entry (10th %ile)
0-2 years experience
$36,220
$32,598 - $39,842
2
Early Career (25th %ile)
2-6 years experience
$40,140
$36,126 - $44,154
3
Mid-Career (Median)
5-15 years experience
$48,690
$43,821 - $53,559
4
Experienced (75th %ile)
10-20 years experience
$57,780
$52,002 - $63,558
5
Expert (90th %ile)
15-30 years experience
$68,280
$61,452 - $75,108

📚Education & Training

Requirements

  • Entry Education: High school diploma or equivalent
  • Experience: Some experience helpful
  • On-the-job Training: Few months to one year

Time & Cost

Education Duration
0-0 years (typically 0)
Estimated Education Cost
$0 - $0
Can earn while learning
Source: college board (2024)

🤖AI Resilience Assessment

AI Resilience Assessment

Low Exposure: AI has limited applicability to this work; stable employment prospects

🟡AI-Augmented
Task Exposure
Low

How much of this job involves tasks AI can currently perform

Automation Risk
Low

Likelihood that AI replaces workers vs. assists them

Job Growth
Declining Slowly
-5% over 10 years

(BLS 2024-2034)

Human Advantage
Weak

How much this role relies on distinctly human capabilities

Sources: AIOE Dataset (Felten et al. 2021), BLS Projections 2024-2034, EPOCH FrameworkUpdated: 2026-01-02

💻Technology Skills

Process control softwareMicrosoft ExcelTemperature monitoring systemsProduction tracking

Key Abilities

Arm-Hand Steadiness
Manual Dexterity
Control Precision
Perceptual Speed
Multilimb Coordination
Reaction Time
Near Vision
Oral Comprehension
Problem Sensitivity
Category Flexibility

🏷️Also Known As

Aluminum PourerBillet HeaderBrass PourerBuggy Ladle TenderBull Ladle TenderBusherCasterCasting Machine OperatorCasting OperatorDC Caster (Direct Chill Caster)+5 more

🔗Related Careers

Other careers in production

🔗Data Sources

Last updated: 2025-12-27O*NET Code: 51-4052.00

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